So I took the head gun and reformed it as good as I could, and fixed the low spots with fiber glass. It's now a lot stronger and will be good for new vinyl.
And here is it installed. There are a few wrinkles, but I think they will go away once it's a bit warmer.
Next the rear shelf. It was also complete destroyed. So I made a new one from scratch. I wanted to try something new. So I cut the Targa script from vinyl and put it on the foam.
I took the old leather off of the knee pads and covered them with vinyl. I found a good set of door tops and also recovered them with vinyl.
I made new door panels. I used expanded PVC for the cards. I had an upholsterer make the stitching for me according to my layout.
I did not install the turning locking knob and no speakers in the doors. I wanted look nice and clean.
I decided to make a rear seat delete shelf, since nobody will ever sit there. This way I got a good place for the speakers. I didn't want to cut holes in the new door panels, and I didn't want any speakers in the rear self.
I finished the speaker install in the rear seat delete shelf. I used Infinity reference speakers. The speakers don't come with grilles, and I could not fine any grills, so I made some with the 3D printer. Here are some pictures.
It was time to work on the seats. I found a nice set of 964 8-way power seats. The only thing was some wear on the driver seat. The pictures below show the leather already sanded and prepped, and ready for repair and dye.
The next thing was to finish the console. It has the Air/Fuel gauge, volt display, and USB connection from the radio, and a manual switch for the oil cooler fan.
I wanted to give the Frunk a nicer look, so I made some templates from cardboard. CAD (cardboard Aided Design)
I used 5mm plywood as base, and covered it with trunk carpet. Here are the pieces. They sit nice in place and are easy and quick removed if needed.
There was another thing I needed to. The Battery mount. I used a IKEA cutting board, inserted four M6 rivnuts, and made the rest with the 3D printer. Here are some pictures:
Facebook Instagram Copyright © 2019, Engelbert Muelhaupt, All Rights Reserved, Designed by Engelbert Muelhaupt.