Project 911T Part 2 - Rust Repair
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1st step is done the 911
is on the lift. The nice thing about it, when I'm not working on the
911, I can still part 2 additional cars in the garage.
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Deconstruction has begun ! Next step determine all the rusted pieces which need to be replaced. Rocker
panels, Front suspension pan and tank support, bottom section of left
and right section, complete floor pan, front window frame partial, some
other small sections around the floor pan and rocker panel.
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Here I have cut out the rusted Rocker panel left, and the new parts is welded in - Done !
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Here a few more details
of the rocker panel replacement
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| Rocker panel replaced,
side panel welded back on, and the door lock section repaired ! |
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This shows the front
suspension pan removed and ready to receive the new part.
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Fitting in the new piece
with the suspension bolted and measured.
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Welding in the new piece.
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Adding the tank support
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Adding some custom made
sheet metal pieces, for the left and right side.
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After all was cleaned a
good coat of primer was added.
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The custom made pieces
from the right side.
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The right side again
with the repaired battery box.
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Here a view of the left
side repair.
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Project 911
Part 1 Rust Repair
Part 3 Rust Repair
Part 4 Floor Pan Replacement
Part 5 Body Work & Front Suspension
Part 6 Time to Paint
